Why Choose Alfa Therm Limited for Static Incinerators?
Designed for organizations requiring a dependable and cost-effective waste disposal solution, Alfa Therm Static Incinerators combine simple operation with robust engineering. Their compact footprint, low maintenance requirements, and efficient combustion make them ideal for healthcare facilities, laboratories, and decentralized waste treatment applications.
Key Advantages
- Capacity Range: 50 kg/hr – 300 kg/hr
- Batch-Type Operation
- Heavy-Duty Refractory Construction
- Optimized Primary & Secondary Combustion
- Fuel-Efficient Burner System
- Integrated Air Pollution Control system
- PLC-Based Control (Optional SCADA)
- Compact & Space-Efficient Design
- Low Maintenance Requirements
- CPCB-Compliant Design
Engineered for Reliable Batch Operation
The Alfa Therm Static Incinerator is designed around a fixed refractory-lined combustion chamber where waste remains stationary throughout the combustion cycle. Carefully controlled primary and secondary air supply ensures stable combustion, efficient heat utilisation, and complete destruction of combustible material.
The system incorporates a secondary combustion chamber to oxidise combustible gases generated during primary combustion, helping reduce smoke, carbon monoxide, and other incomplete combustion products before flue gases enter the Air Pollution Control System.
This proven design offers reliable performance, simple operation, and consistent waste destruction for facilities generating low to medium volumes of waste.
Working Principle
The Alfa Therm Static Incinerator operates through a controlled batch combustion process.
Waste Loading
Waste is manually or hydraulically loaded into the primary combustion chamber depending on the system configuration.
Primary Combustion
The waste is ignited using a high-efficiency burner. Controlled primary air supports drying, ignition, and combustion while maintaining stable operating temperatures
Secondary Combustion
Volatile gases generated during primary combustion are transferred to the secondary combustion chamber, where additional combustion air and elevated temperatures ensure complete oxidation.
Flue Gas Treatment
The treated flue gases pass through the Air Pollution Control System to reduce particulate matter and other pollutants before safe discharge through the chimney.
Ash Removal
After completion of the combustion cycle, residual ash is removed for safe disposal in accordance with applicable environmental regulations.
Engineering Features
Heavy-Duty Combustion Chamber
Fabricated using robust steel construction with premium refractory lining for excellent thermal insulation and extended service life.
High-Performance Refractory System
Multiple refractory layers minimize heat loss, improve thermal efficiency, and protect the chamber against continuous thermal cycling.
Efficient Burner System
High-efficiency burners provide rapid ignition, stable combustion, and optimized fuel consumption throughout the operating cycle.
Secondary Combustion Chamber
Designed to ensure complete combustion of volatile gases while reducing smoke and harmful emissions.
Integrated Air Pollution Control
Supports effective flue gas treatment through project-specific APC systems to meet applicable environmental requirements.
PLC-Based Automation
Automated burner sequencing, temperature monitoring, safety interlocks, and alarm systems improve operational reliability and user safety.
Key Technical Benefits
- Reliable Batch Operation
- High Combustion Efficiency
- Low Fuel Consumption
- Compact Installation
- Easy Operation
- Minimal Maintenance
- Robust Construction
- Long Equipment Life
- Stable Thermal Performance
- Environmentally Responsible Waste Treatment
Suitable Waste Streams
- Bio-medical Waste
- Hospital Waste
- Clinical Waste
- Laboratory Waste
- Veterinary Waste
- Industrial Process Waste
- Institutional Waste
- Pathological Waste
- Organic Contaminated Waste
- Municipal Solid Waste
- Animal carcass
- Slaughterhouse waste
Technical Specifications
| Parameter | Specification |
|---|---|
| Capacity Range | 50 kg/hr – 300 kg/hr |
| Operation | Batch |
| Waste Feeding | Manual / Automatic feeding (Through DFDV and infeed conveyor/bucket elevator) |
| Primary Chamber | Static Fixed Hearth |
| Secondary Chamber | High-Temperature Combustion |
| Automation | PLC (SCADA Optional) |
| Air Pollution Control Systems | Integrated APC System |
| Fuel Options | Diesel / LPG / PNG / Natural Gas |
| Ash Handling | Manual |
| Installation | Skid-Mounted / Civil Foundation |
Optional Engineering Features
Depending on project requirements, the static incinerator can be configured with:
- Automatic Waste Feeding System
- PLC & SCADA Integration
- Dry Scrubber System
- Wet Scrubber System
- High-Efficiency Bag Filter
- Induced Draft Fan
- Continuous Temperature Monitoring
- Remote Monitoring & Diagnostics
Frequently Asked Questions
Alfa Therm Limited Static Incinerators are available in capacities from 50 kg/hr to 300 kg/hr, with configurations tailored to specific project requirements.
They are suitable for biomedical, clinical, pharmaceutical, laboratory, veterinary, institutional, and selected industrial waste streams.
No. Static Incinerators are designed for batch operation, making them ideal for facilities with low to medium waste generation.
Yes. Alfa Therm provides integrated APC solutions designed to meet applicable emission requirements and project specifications.
Yes. Alfa Therm offers complete turnkey services, including engineering, manufacturing, installation, commissioning, operator training, and after-sales support.
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