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Cement Industry

The cement industry is highly energy-intensive and traditionally dependent on coal and petcoke. Rising costs and stricter regulations are accelerating the shift toward Refuse Derived Fuel (RDF).

At Alfa Therm Limited, we deliver advanced RDF processing lines that convert non-recyclable waste into high-calorific alternative fuel for cement kilns. Our RDF Processing Line has been recognised with the Green Innovation of the Year award by the leading cement groups in India, helping manufacturers reduce fuel costs, cut carbon emissions, and meet sustainability goals with consistent fuel quality.

Types of RDF Used in Cement Industries

  •   High Calorific RDF: Rich in plastics, textiles, and rubber; ideal for clinker production.
  •   Processed Industrial Waste RDF: Includes packaging waste, rejects from recycling plants, and industrial residues.
  •   Customized RDF Fuel: Tailored particle size, moisture, and calorific value to match kiln requirements.

Importance of RDF in Cement Manufacturing

  • Reduced Fossil Fuel Dependency: Substitutes coal and petcoke with alternative fuels.
  • Lower Carbon Footprint: Reduces CO₂ emissions and supports decarbonization targets.
  • Waste Diversion from Landfills: Converts waste into valuable energy instead of disposal.
  • Cost Optimization: Stabilizes fuel costs and reduces long-term operational expenses.

Key Components of RDF Waste Management

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Collection & Feeding

Waste sourced from municipal and industrial streams is fed into the RDF system.

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Shredding & Size Reduction

Heavy-duty shredders reduce waste to kiln-compatible sizes.

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Metal Separation

Ferrous and non-ferrous metals are removed to protect the kiln equipment.

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Screening & Refinement

Material is refined to achieve a uniform, dust-free particle size and calorific value.

Our Solutions to Manage RDF Waste

At Alfa Therm Limited, we provide complete RDF waste management solutions:

AFR/RDF Pre-Processing

AFR/RDF Pre-Processing

Systems to convert non-recyclable waste into Refuse Derived Fuel (RDF) & Alternative Fuel and Raw Material (AFR).

Material Recovery

Material Recovery

Automated and semi-automated material segregation solutions designed to maximize recoverable value from mixed waste streams.

Benefits of RDF for Cement Industries

    1. Environmental Sustainability through reduced emissions
    2. Reliable Alternative Fuel Supply
    3. Improved Energy Efficiency
    4. Reduced Waste Disposal Costs
    5. Alignment with Circular Economy Principles
Benefits of RDF for Cement Industries
Struggling with Waste Management challenges?

Let us craft the right solution — for your needs.

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