Overview
Tyre Recycling Process
Primary Shredding
In the first stage, whole tyres are fed into the primary shredder through an automated feeding system. The heavy-duty shredder reduces tyres into strips typically ranging from 50 mm to 150 mm. This step ensures efficient handling of bulky tyres while preparing material for further size reduction.
Secondary Shredding
Granulation
The granulation stage converts rubber chips into fine rubber granules or crumb rubber ranging from 0.8 mm to 4 mm. Advanced classifiers and separation systems remove textile fibres and remaining steel traces to achieve high-purity rubber granules up to 99% purity.
Output Products
Tyre Chips
Tyre Derived Fuel (TDF), cement industry
Rubber Mulch
Landscaping, playground surfaces
Crumb Rubber
Sports flooring, rubber mats
Rubber Powder
<1 mm
Asphalt, moulded rubber products
Recovered Steel
NA
Metal recycling
Textile Fiber
NA
Industrial reuse
Plant Capacity Options
High-capacity plants can process up to 10 tons per hour, depending on configuration and raw material type.
Key Features of Alfa Therm Tyre Recycling Plant
Heavy-duty industrial shredders
High-efficiency magnetic separation system
Low-power consumption design
Fully automatic operation
Modular plant design
High-purity rubber output
Low maintenance cost
Continuous production system
Custom capacity options available
PLC-based control system
Dust collection system for safe operation
Sports surfaces and athletic tracks
Rubber flooring and mats
Road construction (rubberised asphalt)
Playgrounds and safety flooring
Tyre-derived fuel (TDF)
Moulded rubber goods
Sound insulation materials
Artificial turf infill
Why Choose Alfa Therm Limited?
Alfa Therm Limited provides complete turnkey tyre recycling solutions, including design, manufacturing, installation, and after-sales support. Our engineering team ensures optimum plant performance, durability, and long service life.
Customised plant design
High-efficiency machinery
Robust construction
Competitive pricing
Reliable technical support
Proven recycling technology
FAQs
Tyre recycling is the process of converting waste tyres into reusable materials such as rubber granules, steel, and textile fibers.
Typically between 0.8 mm to 4 mm, depending on plant configuration.
TDF is shredded tyre material used as an alternative fuel in cement kilns and industrial furnaces.
Passenger, truck, agricultural, OTR, and industrial tyres can be recycled.
