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Advanced Waste-to-Energy Pyrolysis Technology for Sustainable Resource Recovery

Industrial Pyrolysis Plant Manufacturer

Convert Plastic Waste, Tyres, Biomass & Industrial Waste into Valuable Fuel Oil, Carbon Black & Syngas

Alfa Therm Limited delivers advanced continuous pyrolysis technology engineered to transform difficult-to-recycle waste into commercially valuable products. Our fully automated pyrolysis plants help industries, municipalities, waste management companies, and investors convert waste into clean energy while reducing landfill dependency and supporting circular economy initiatives.

With over 35 years of engineering excellence, Alfa Therm provides turnkey pyrolysis solutions—from project planning and engineering to manufacturing, installation, commissioning, and lifetime technical support.

Industrial Pyrolysis Plant
Continuous Pyrolysis Reactor

Why Choose Alfa Therm Pyrolysis Technology?

Waste is no longer an environmental burden—it is a valuable energy resource.

Alfa Therm's advanced pyrolysis systems are designed to maximize oil recovery, minimize emissions, and ensure continuous, reliable plant performance.

Key Advantages:

  • Fully Automated PLC & SCADA Control
  • Continuous & Semi-Continuous Plant Options
  • High Oil Recovery Efficiency
  • Low Operating Cost
  • Environment-Friendly Technology
  • Advanced Emission Control System
  • Modular & Scalable Plant Capacities
  • Global Installation & Commissioning Support
  • Complete EPC & Turnkey Solutions

What is Pyrolysis?

Pyrolysis is a thermochemical process in which organic materials are heated at high temperatures in the absence of oxygen. Unlike incineration, pyrolysis does not burn the waste. Instead, it converts waste into valuable products including:

  • Pyrolysis Oil
  • Carbon Black / Char
  • Recovered Steel (Tyres)
  • Industrial Fuel

This process significantly reduces waste volume while generating commercially valuable products that can be reused in multiple industries.

Waste Materials Suitable for Pyrolysis

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Tyre Pyrolysis

Conversion of end-of-life tyres into valuable products such as pyrolysis oil, recovered carbonaceous material, steel, and non-condensable gases through controlled thermal processing.

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Biomass Pyrolysis

Thermal conversion of agricultural, forestry, and other biomass residues into biochar, pyrolysis gases, and condensable products for suitable energy, carbon, and industrial applications.

Key Features

  • Intelligent Automation

    Advanced PLC automation enables real-time monitoring and complete process control.

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  • High Oil Yield

    Optimized reactor design ensures maximum fuel recovery from waste.

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  • Low Energy Consumption

    Efficient heat recovery systems minimize operational costs.

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  • Continuous Production

    Designed for uninterrupted industrial-scale operation with high throughput.

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  • Environment-Friendly Operation

    Advanced pollution control equipment ensures compliance with environmental regulations.

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  • Heavy-Duty Reactor

    Manufactured using premium-grade alloy steel for extended service life.

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  • Modular Design

    Capacity can be expanded as production requirements grow.

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Technical Specifications

Alfa Therm Pyrolysis Plants are engineered for reliable, continuous industrial operation with customizable capacities.

Parameter Specification
Plant Type Continuous / Semi-Continuous
Feedstock Waste Tyres, Plastic Waste, Biomass & Industrial Rubber Waste
Capacity 5 TPD – 100+ TPD (Customized)
Reactor Type Horizontal Rotary Reactor
Heating Method Indirect Heating
Operating Temperature 350°C – 550°C
Atmosphere Oxygen-Free Environment
Automation PLC + SCADA + HMI
Oil Recovery High Efficiency Multi-stage Condensation
Fuel Utilization Recovered Syngas Used for Process Heating
Emission Control Advanced Air Pollution Control System
Installation Complete Turnkey Solution

Industries We Serve

Our pyrolysis plants are widely used across multiple industries.

  • Municipal Solid Waste Management
  • Plastic Recycling Companies
  • Tyre Recycling Plants
  • Cement Industry
  • Biomass Processing Companies
  • Rubber Manufacturers
  • Petrochemical Industry
  • Government Infrastructure Projects
  • and more...

Frequently Asked Questions

A pyrolysis plant is an industrial system that converts waste materials such as plastics, tyres, rubber, and biomass into fuel oil, syngas, carbon black, and other valuable products through thermal decomposition in the absence of oxygen.

Pyrolysis plants can process plastic waste, waste tyres, biomass, rubber waste, industrial waste, agricultural residue, and selected organic materials.

The main products include pyrolysis oil, syngas, recovered carbon black, recovered steel (from tyres), and process heat.

Yes. Modern pyrolysis plants equipped with advanced emission control systems significantly reduce landfill waste and recover valuable resources while maintaining low environmental impact.

Absolutely. Pyrolysis technology offers an economically attractive solution by generating revenue from recovered fuel oil, carbon black, and recyclable steel while reducing waste disposal costs.

Struggling with Waste Management challenges?

Let us craft the right solution — for your needs.

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